Qingdao Jiaozhou Bay Subsea Tunnel

Segment & lining crack control with Ecocrete™ Polyester Fiber

Night view inside the subsea tunnel with vehicles and clean slab joints

Challenges & Solution

Hydrostatic Pressure, Chlorides, Temperature Gradients — Controlled

Early-age cracking control: Distributed polyester micro-reinforcement relieves tensile stress at crack tips to reduce plastic shrinkage and thermal micro-cracks in dense, low-w/c mixes.

Watertightness & joint edges: Added post-crack toughness supports clean arrises around gaskets and reduces edge raveling during transport and assembly.

Seawater environment: Polyester fibers are non-corrosive and feature low moisture uptake, supporting long service life versus steel micro-reinforcement.

Placement & finishing: Ecocrete™ PET fibers disperse quickly in drum or central-mix plants and are compatible with pump placement and segment-mold finishing when standard dispersion steps are followed.

Tighter Cracks, Cleaner Joints, Reliable Lining

Project teams observed tighter crack widths in heat-affected pours and consistent surface finish on segments and in-situ lining. Polyester fiber reinforcement supports leak-tight performance, reduces touch-up frequency, and helps maintain long-term durability in a chloride environment.

Project Overview

Durable Tunnel Concrete Under High Water Pressure

The Jiaozhou Bay Subsea Tunnel connects Qingdao across the bay with long stretches of immersed and bored tunnel exposed to continuous hydrostatic pressure and chloride-rich seawater. To limit plastic-shrinkage and early thermal cracking in segments, secondary lining, and shotcrete repairs, the mix incorporated Ecocrete™ Polyester Fiber (PET). The fine, 3D fiber network helps arrest micro-cracks at their origin, supporting watertightness, joint integrity, and long-term durability.

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Schedule Appointment

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